Beyond using green fiber
Suppliers that have invested in the production of environment-friendly textiles are taking steps to completely eliminate the use of heavy metal and toxins. Even so, most companies cannot thoroughly remove chemicals from the manufacturing processes, particularly during the dyeing stage.What most makers are doing is to adopt as many sustainable practices as possible, from sourcing locally to establishing wastewater treatment facilities. Among the mainland suppliers interviewed for this report, Shaoxing Jinyu Printing And Dyeing Co. Ltd offers bamboo, soybean and modal fabric. There are four production lines dedicated to the spinning, knitting and dyeing of environment-friendly textiles. Shaoxing Jinyu sources bamboo fiber from local suppliers. Reactive dyes are employed. Solid-colored fabric is piece-dyed, while striped versions are yarn-dyed. The textiles can be used for underwear, shirts, sportswear, babywear, bedding and towels. At present, bamboo fabric is priced from $8 to $9 per kilogram, while modal is between $4 and $7. The company is currently developing fabric blends that will contain at least 60 percent soybean protein fiber. Bamboo fabric is the main eco textile line at Shaoxing Fangyi Commercial Co. Ltd. At least 70 percent bamboo is used, often with cotton. Modal is also adopted in designs, most of which are reactive-dyed 135 to 190gsm single-jersey knits. Newline Textile International Co. Ltd also offers bamboo fabric, but this trading company concentrates more on Tencel blends. The fiber from Lenzing is typically blended with silk, linen, acrylic or bamboo. In Taiwan, Jeen Wei Enterprise Co. Ltd adopts fiber or yarn sourced only from local suppliers that have been awarded Green Mark certification by the island's Environmental Protection Administration. The company offers fabric woven from recycled PET chips or organic cotton, for use in garments and handbags. Jeen Wei does not keep organic cotton in stock, thereby lengthening the lead time and increasing the price of such models. Even so, the company claims that most of its environmentally conscious buyers in North America and Europe do not mind the longer wait and the higher price. In fact, exports of fabric made of costlier recycled PET chips surpass those that come in regular polyester. Also sourcing locally, Ecomax Textile Co. Ltd carries out all manufacturing processes from spinning to finishing in its Taiwan factory. The company believes that doing so causes the least amount of pollution and wastage, particularly since carbon emissions resulting from transporting materials to weaving and finishing plants are virtually eliminated. In an effort to ensure all practices are kept as eco-friendly as possible, Everest Textile Co. Ltd set up an environmental accounting system in 2007. The publicly listed company invests $180,000 monthly in relevant green practices. About 40 percent of this amount is spent on water pollution prevention and conservation, which includes the maintenance and operation of a wastewater treatment facility. Around 800,000 tons of recycled water and 100,000 tons of fresh water are used daily. Formosa Taffeta Co. Ltd's eco-friendly line consists mostly of organic cotton fabric. The publicly listed company keeps fiber in stock to ensure steady supply and maintain lead time. All of its textiles meet bluesign's standards for environment, health and safety.
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